Automatic Exercise-Book Production Line

It is your first choice of exercise-book, note-book and related production,Maximum sheeting and ruling speed reaches 250 m/min.

(Fully Automatic Exercise-Book Production Line is to come out soon

Features and advantages:
1. Absolute top global design, a summit equipment star. Maximum sheeting and ruling speed reaches 250 m/min. Highly automatic: For the complete line, only 2 operators are needed. It is your first choice of exercise-book, note-book and related production.
2. Control system is a Germany MKS Motion Controller with. 2 Mitsubishi /
YASKAWA servo motor control sheeting and inserting units. Variable frequency motor for printing control to insure high speed and top stable ruling.
3. Unwinding: single turret design. It is with edge position control system. With one independent hydraulic station.
4. With 2 insert stations: The buyer has the choice to put 1 color page and 1 cover piece. Meanwhile this line is equipped with longitudinal dot cutting systems (5 knives and 5 back pressing devices). So the buyer may make small sized exercise- books and notebooks.
5. It may be used as a flexo printing machine for both ruling and picture printing.
6. Deep pile: 1.3 meters deep and with non-stop pull-away system.
7. This design is designed only for big company batch production.
I. Basic configuration
1. Unwinder, 1 set. Standard global design. Includes one independent hydraulic 
  station. Web reel may adjust both transversely and vertically.
2. Printing tower with 4 printing units (that is 2 + 2 printing units). Sleeve type printing 
  plate. With one crane for plate exchange. 
3. Sheeting employed hob cutting. With inline dot cutting and back pressing devices.  
  With automatic dust absorb and collect system.
4. Insert station: 2 sets. Each with one independent vacuum pump and computer
  control. You may use one to insert color page and one to insert the cover. The 
  production line has counting function. Therefore label insert station is not needed
  any more.
5. Deep pile: depth 1.3 meters. With tidy shaking function. With non-stop take away
  devices and so less paper waste and higher production efficiency.
6. Control systems: Germany MKS Motion Controller is the brain. Very stable and
  reliable. Mitsubishi/Yaskawa servo motor to insure printing and sheeting precision.
  Print precision is within + /- 0.1 mm. Sheeting precision within +/- 0.05 mm. Printing 
  station employed specialized variable frequency motor control. The motor is 
  insured to keep speed regulation at constant torque and same torque at low
  frequency.
7. With 4 sets of printing cylinders. The printing lengths are 600 mm, 615 mm, 635 
  mm and 540 mm.

II.Related technical parameters

No.	Descriptio	Parameters
1.	Mechanic speed	300 m/min
2.	Print speed	200 - 250m/min.
3.	Unwind width	630-1,100 mm
4.	Unwind diameter	max. 1,200 mm.
5.	Paper weight	55-120 gsm
6.	Print width	1,100 mm
7.	Print length	250 - 720 mm
9.	Page width	630-1,100mm
10.	Insert sheet weight	35-120 gsm
11.	Sheeting length	max.720 mm- min.300mm

 

Some available related equipment:
1. Hydraulic Double-Digital-Display Sheeter
2. Semi Automatic Stapling Machine
3. Disc Perfect Binding Machine
4. Multifunctional Hole Punching Machine
5. WIRO PRESSING MACHINE